Furniture Builds
Bourbon Cart | Cherry Dining Room Table | coming soon [Thuma Inspired Bed]
Bourbon Cart Build
A wedding gift to encourage sanity in marriage
The Inspiration
Oh golly what to get my best friend for his wedding? What does he like - fantasy books, booze, cartoons, overall dorkdom. What can I make him that is unique? After some brainstorming I decided to go with the booze theme. I cam across a beautiful Bourbon Cart with sliding bard doors on antique wheels and thought YES! this is it! Then I scroll down to see they wanted $1,300 USD. You have got to be kidding me right? I thought well maybe its made out of real oak - nope its made of pine.
I knew I could manage the simplicity of the design with some 1x4 and 1x6 pine from Lowe's. So, using the image to the left I planned out the timber and fasteners that would be needed.
Plane old timber
The construction of the frame was easy but the shelving inside took a lot of head scratching and trips to the Wood Whisperer, Jimmy DiResta, and the amazing Ana White for guidance.
I have learned that if I could just throw money at projects I would complete them in a third of the time but I pride my self on being less wasteful which encourages creativity. I believe that with financial constraints you are forced to use more ingenuity and creativity. These restraints, in my experience, create a stronger design.
For example, being cheap I decided to use some left over fence paneling to make the shelving. I also used metal prints for my door frame inserts since what I had was not big enough for any major products. I also happened to have been given a free wine glass holder so tossed that on the top shelf.
The hardware prices for the sliding doors were bonkers, so I spent weeks trying to determine how to do it on the cheap - the answer was using nylon close line pulleys, bending rafter brackets, hitting them with sand paper and spray paint, attaching them to the cabinet doors and hanging them on a straight piece of steel that was installed using nylon washers to create depth.
Oh yeah... It needs a back
I wanted my design to be industrial and lighter weight so I struggled awhile trying to figure out how to attach corrugated steel to enough supports to give it, and thus the overall design, greater stability. The hardest thing with assembling something without proper plans (lesson learned) is the accounting for the decorative pieces that will be needed to hide the main structure. Due to this I had to build custom trim to hide the edges of the corrugated steel so a) we don't cut ourselves moving it and b) we make something that appears like trim wasn't needed. Success....minus a few cuts of the hand and dents in the corrugated steel.
The Completed Bourbon Cart
1 month past the wedding the project was completed in its entirity. The biscuit joints for the top were complete. The doors slid gracefully. The wine rack was pretty cool - considering it was made out of a flexible copper drain line. The only problem was - I now had to keep it at my house for a year since the newly weds I built it for were living with a parent and lacked the space...I grew fond of this build as it sat in my family room and was saddened the day I had to give it up but was overjoyed by the reaction it received upon delivery and installation.
It is a great feeling creating for yourself but it is more fulfilling creating for others with their preferences in mind.
Also, if you have never hand planed anything I suggest you give it a go - its like listening to waves hit a beach and the smells that unfold transport you to the forest.
Cherry Dining Room Table
source: westelm.com (mid-century rounded expandable dining table)
The Inspiration
When my grandfather passed he left me an abundance of live edge walnut, cherry, and pine. After staring at the wood and determining what pieces begged to become a table top and legs off I went.
My inspiration stemmed from my desire to build a round table with mortise and tenon legs to conserve space in my tiny dining room space off my kitchen. Off I went to West Elm & Wayfair & Article for some inspiration.
Creating the Table Top
To build a top the wood she be no less than 2" thick but only around 75% of the wood that met my width and length requirements so I had to improvise. How? I only hand planed one side of wood to limit wood waste. Having a rough and unplanned bottom of the table created a challenge for attaching the legs - the solution was to use a hammer and chisel to only remove the areas needed for the legs to attach. The rough side was then palm sanded to 120 grit to prevent splinters.
The boards were connected with biscuit and glue joinery with the flat side facing down on the flat and level garage floor. Once the glue set I then screwed in a piece of wood 60" long to where I wanted the center of the table to be, marked the radius on the board, drilled a hole on the end to hold a pencil, then spun it around to mark my circle. Next, I attempted to use a hand router but found a jigsaw to be more conducive to creating fewer errors. When the circle was roughly cut-out I then took a hand planner to finalize the look and the rounded the edges with a router and then palm sander to finalize the look and create safer edges.
Creating the Legs
So many angles to figure out to create the legs from the inspiration.
You need a flat piece with 2 mortises to accept 2 tenons.
You need to determine the angles for the main leg and the support brace and ensure it doesn't extend beyond your circumference or a 45 degree angle or it loses structural integrity.
Math can be used but I opted for laying pieces down on my workbench then tracing them so I had a template and could measue lengths, widths, and angles from it.
Create those mortise and tenons using a hammer, chisel, and hand planes
Putting it together
With the top completed I then needed to protect it. It was a difficult decision since I like the look of linseed oil but knew it lacked protective qualities so I settled on polyurethane although it yellows any wood it touches. However, poly does maintain the grain which was a win.
To apply my 3 coats of stain I used roofing nails in old wood flooring so they could elevate the table top to allow air to circulate
Final Product
Hound approved for my tiny space